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Spin It Yourself: Building Brushed and Brushless Motors from Scratch

by Syavash
Start with no physics background and discover how invisible forces make a wire spin. You'll build a simple brushed motor, then a brushless one, and understand exactly why each turns and how they differ.
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Course cover
Lesson 1
The Mystery of the Second Wire image

The Mystery of the Second Wire

A dead battery feels like an empty can, so why won't a bulb glow unless it's wired to both ends?
Start
Lesson 2
What Fills the Gap Between a Magnet and a Needle? image

What Fills the Gap Between a Magnet and a Needle?

A magnet can swing a compass needle across empty air and through cardboard without ever touching it, so what is really filling that gap?
Start
Lesson 3
The Compass That Twitched image

The Compass That Twitched

In the middle of an 1820 lecture, a compass needle jumped the instant a nearby wire carried current — no magnet in sight — and nobody in the room could explain why.
Start
Lesson 4
The Wire That Got Shoved image

The Wire That Got Shoved

Put the right wire near a magnet and something pushes it. Which way, and why?
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Lesson 5
Why Won't It Keep Turning? image

Why Won't It Keep Turning?

Your loop of loop starts to turn, then stubbornly stops. Find out what keeps getting in the way.
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Lesson 6
The Half-Scraped Wire Trick image

The Half-Scraped Wire Trick

One strange step in building a homemade motor looks like a mistake. It's actually the secret to nonstop spinning.
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Lesson 7
Build Night image

Build Night

Wind, scrape, balance, and connect. Build your own motor and learn to diagnose why it won't spin yet.
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Lesson 8
The Sparks Inside Your Drill image

The Sparks Inside Your Drill

Open up an old power tool and you'll find parts designed to wear out. Why would anyone build a motor that way?
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Lesson 9
Turn the Motor Inside Out image

Turn the Motor Inside Out

What if the magnet spun and the coils stayed perfectly still? One swap solves a big problem and creates a new one.
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Lesson 10
A Switch That Knows Where the Magnet Is image

A Switch That Knows Where the Magnet Is

Without brushes, something has to decide when to flip the current. Meet the tiny parts that can sense and switch.
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Lesson 11
Build Night II: No Brushes Allowed image

Build Night II: No Brushes Allowed

Build a spinning rotor that times its own pushes. Then figure out why it stalls, stutters, or refuses to start.
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Lesson 12
The Six-Step Dance image

The Six-Step Dance

Real brushless motors juggle three coils at once. Program the sequence yourself and see what makes it smooth.
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Lesson 13
The Motor That Fights Back image

The Motor That Fights Back

A spinning motor quietly works against its own battery. Discover why, and how clever controllers use it to see.
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Lesson 14
Faster, Stronger, Smarter image

Faster, Stronger, Smarter

Brushed or brushless, could your motor spin faster or push harder? Test your ideas against the physics you've built.
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